CHAPTER 8 • 5 MARKS

Metallurgy

Understand ores, concentration, roasting, calcination, reduction, refining, alloys and corrosion control.

Topics in this chapter

  1. Minerals and ores
  2. Gangue and concentration of ores
  3. Roasting and calcination
  4. Reduction of metal oxides
  5. Flux and slag
  6. Extraction according to reactivity
  7. Electrolytic refining
  8. Alloys and corrosion prevention

Key learning points

✓ An ore is a mineral from which a metal can be extracted economically.

✓ Roasting is heating in excess air; calcination is heating in limited or no air.

✓ Flux reacts with gangue to form slag.

✓ Highly reactive metals are generally extracted electrolytically.

Important equations and relations

2ZnS + 3O₂ → 2ZnO + 2SO₂ZnCO₃ → ZnO + CO₂Fe₂O₃ + 3CO → 2Fe + 3CO₂CaO + SiO₂ → CaSiO₃

Multiple-choice questions

1. Unwanted earthy impurities in an ore are called:
  1. Flux
  2. Gangue
  3. Slag
  4. Alloy

Answer: B — Gangue

2. Heating a sulphide ore in excess air is:
  1. Calcination
  2. Roasting
  3. Refining
  4. Electroplating

Answer: B — Roasting

3. Flux combines with gangue to form:
  1. Ore
  2. Slag
  3. Alloy
  4. Coke

Answer: B — Slag

Very short-answer questions

  1. Define ore.
  2. What is slag?
  3. Name one method of refining metals.

Short-answer questions

  1. Differentiate between roasting and calcination.
  2. Explain the role of flux in metallurgy.

Long-answer question

  1. Describe the general stages involved in extraction and purification of a metal from its ore.